Tesla Model 3: Superbottle (Dual Motor) (Remove and Replace)
Superbottle (Dual Motor) - Remove

SPECIAL TOOLS
Kit, Svc Plug, Cooling Hose, Model 3 (1135762-00-A)
Remove
- Remove the 2nd row lower seat cushion. See Seat Cushion - Lower - 2nd
Row (Remove and Replace).
- Remove the rear underhood apron. See Underhood Apron - Rear (Remove and
Replace).
- Remove the cabin intake duct. See Duct - Cabin Intake (Remove and
Replace).
- Remove the underhood storage unit. See Underhood Storage Unit (Remove
and Replace).
- Recover the A/C refrigerant. See A/C Refrigerant (Recovery and
Recharge).
Note: Recover the refrigerant while continuing this
procedure.

- Remove the superbottle cap.
- Disconnect 12V power. See 12V Power (Disconnect and Connect).
- Remove the 12V auxiliary battery. See Battery - 12V (Remove and
Replace).
- Remove the shock tower brace. See Brace - Shock Tower (Remove and
Replace).
Note: Do not separate the compressor body bracket from the strut
tower brace.
- Remove the front aero shield. See Panel - Aero Shield - Front (Remove
and Replace).
- Partially lower the vehicle, and then position a coolant drain container
underneath the RH front side of the vehicle.
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- Install a foldable funnel underneath the heat exchanger, as shown.
Note: Make sure the foldable funnel covers the front drive unit 12V
connector, steering rack, and is positioned to catch fluid from the heat
exchanger coolant outlet.
- Release the clip that connects the front drive unit heat exchanger-superbottle
hose to the heat exchanger coolant outlet, and then drain the coolant into
the coolant drain container.
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- Plug the front drive unit heat exchanger-superbottle hose and the heat
exchanger coolant outlet.

- Release the clip and disconnect the radiator inlet hose from the front
left of the superbottle.

- Release the clip and disconnect the radiator outlet hose from the front
right of the superbottle.
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- Disconnect the electrical harness from the chiller and EXV assembly hose
coolant temperature sensor connector.
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- Release the clip and disconnect the coolant hose from the chiller and
EXV assembly.
- Disconnect the electrical harness from the HV battery coolant pump
connector.
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- Disconnect the electrical harness from the powertrain coolant pump
connector.
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- Disconnect the electrical harness from the powertrain pump to sill hose
coolant temperature sensor connector.
Tip: Tilt the superbottle toward the front of the vehicle for better access.

- Release the clip and disconnect the powertrain pump-sill connector hose
from the rear right of the superbottle.
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- Release the clip that attaches the suction/liquid lines to the
superbottle.
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- Release the clip that attaches the electrical harness to the RH side of
the superbottle.
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- Disconnect the electrical harness from the superbottle level sensor
connector.

- Release the clip and disconnect the battery return hose from the rear
left of the superbottle.
Tip: Tilt the superbottle toward the front of the vehicle for better access.

- Release the clip that attaches the battery return hose to the
superbottle.
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- Release the clip that attaches the electrical harness to the lower LH
side of the superbottle.
Tip: Lift the superbottle for better access.
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- Disconnect the electrical harness from the 5-way valve actuator
connector.
Tip: Lift the superbottle for better access.
Warning: Make sure that the refrigerant has fully recovered before
continuing this procedure.
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- Remove the bolt that attaches the suction/liquid line to the chiller and
EXV assembly, and then remove the line from the chiller and EXV assembly.
- Remove and discard the o-rings from the suction/liquid line fitting.

- Remove the superbottle from the vehicle.

- Release the clip that attaches the front drive unit heat exchanger-superbottle
hose to the superbottle.

- Release the clip and disconnect the front drive unit heat exchanger-superbottle
hose from the superbottle.

Superbottle (Dual Motor) - Install
Install

- Connect the front drive unit heat exchanger-superbottle hose to the
superbottle, and then install the clip.

- Install the clip that attaches the front drive unit heat exchanger-superbottle
hose to the superbottle.

- Position the superbottle in the vehicle.
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- Connect the electrical harness to the 5-way valve actuator connector.
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- Install the clip that attaches the electrical harness to the lower LH
side of the superbottle.

- Install the clip that attaches the battery return hose to the
superbottle.

- Connect the battery return hose to the superbottle, and then install the
clip.
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- Connect the electrical harness to the superbottle level sensor
connector.
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- Install the clip that attaches the electrical harness to the RH side of
the superbottle.
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- Install the clip that attaches the suction/liquid lines to the
superbottle.

- Connect the powertrain pump-sill connector hose to the superbottle, and
then install the clip.
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- Connect the electrical harness to the powertrain pump-sill connector
hose coolant temperature sensor.
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- Connect the electrical harness to the powertrain coolant pump connector.
- Connect the electrical harness to the HV battery coolant pump connector.
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- Connect the coolant hose to the chiller and EXV assembly, and then
install the clip.
Note: Perform a push-pull test on the hose to verify that
the hose is fully attached.
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- Connect the electrical harness to the chiller and EXV assembly hose
coolant temperature sensor.

- Connect the radiator outlet hose to the front right of the superbottle,
and then install the clip.

- Connect the radiator inlet hose to the front left of the superbottle,
and then install the clip.
- Remove the plugs from the front drive unit heat exchanger-superbottle
hose and coolant port.
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- Connect the front drive unit heat exchanger-superbottle hose to the heat
exchanger, and then install the clip.
- Remove the coolant drain container from underneath the vehicle, and then
install the front aero shield panel. See Panel - Aero Shield - Front (Remove
and Replace).
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- Install new o-rings onto the suction/liquid line fitting, install the
suction/liquid line fitting into the chiller and EXV assembly, and then
install the bolt that attaches the suction/liquid line to the chiller and
EXV assembly.
Torque 5.5 Nm
- Install the shock tower brace. See Brace - Shock Tower (Remove and
Replace).
- Connect the A/C lines to the vehicle, and then initiate an A/C vacuum
and leak test.
- Install the 12V battery. See Battery - 12V (Remove and Replace).
- When the A/C vacuum and leak test is complete, recharge the refrigerant.
See A/C Refrigerant (Recovery and Recharge).
- Connect 12V power. See 12V Power (Disconnect and Connect).
- Perform a cooling system vacuum refill. See Cooling System (Vacuum
Refill).
- Connect a charge cable to the vehicle.
- Connect a laptop with Toolbox to the vehicle.
- Using Toolbox, run the 5-way valve actuator self-test, "TEST-SELF_VCFRONT_X_FIVE-WAY-VALVE."
Note: This Toolbox routine tests and calibrates the 5-way valve
actuator.
- In Toolbox, click the play button next to "TEST-SELF_VCFRONT_X_THERMAL-PERFORMANCE",
and then select Run.
- When the thermal performance test is complete, disconnect the charge
cable from the vehicle.
- Disconnect the laptop from the vehicle.
- Install the underhood storage unit. See Underhood Storage Unit (Remove
and Replace).
- Install the cabin intake duct. See Duct - Cabin Intake (Remove and
Replace).
- Install the rear underhood apron. See Underhood Apron - Rear (Remove and
Replace).
- Install the 2nd row lower seat cushion. See Seat Cushion - Lower - 2nd
Row (Remove and Replace).
READ NEXT:
Superbottle (RWD) - Remove
SPECIAL TOOLS
Kit, Svc Plug, Cooling Hose, Model 3 (1135762-00-A)
Remove
Disconnect 12V power. See 12V Power (Disconnect and Connect).
Remove the underhood storage unit
SEE MORE:
Remove
Remove the LH front brake dust shield. See
Shield - Dust - Brake - Front - LH (Remove and Replace).
Remove the bolts that attach the LH front ABS wheel speed sensor
electrical harness to the LH front suspension knuckle.
Torque 5 Nm
Release the clip that attaches the LH f
HV
Battery (Dual Motor) - Remove
SPECIAL TOOLSAdapter, Lift Pad, Model 3 (1453419-00-A)Key, Seat Belt Release, Model 3 (1133787-00-A)
ASY, Battery Table, Manual Lift (1020566-00-F)Top Plate, Battery Table, Manual Lift (1020566-99-A)
Hoist, H-Frame EMEA (1129166-00-A)Kit, Alignment