Tesla Model 3: Penthouse Air Leak Test
SPECIAL TOOLS
Pack Enclosure Leak Tester, HV Battery (1026636-00-A)
Pack Kit, Enclosure, Leak Test, HV Battery, Complete (1140501-00-A)
Kit, Encl Leak Test Adapters, HV Battery (1144879-00-A)
Kit, Dummy Plug (1455410-00-A)
Cap, Logic Conn, Inv, 3DU (1108272-00-B)
Parent topic:
1610 - HV Battery Enclosure
Penthouse Air Leak Test- Procedure
- Perform the vehicle electrical isolation procedure. See
Vehicle Electrical Isolation Procedure.
- Remove the rear HV battery skid plate. See
Skid Plate - HV Battery - Rear (Remove and Replace).
- Make sure that the high voltage connectors along the rear of the HV
battery are fully seated and securely latched.
- Install the rear HV battery skid plate. See
Skid Plate - HV Battery - Rear (Remove and Replace).
- Remove the penthouse HV cap. See
Cap - Penthouse HV (Remove and Replace).
- Remove the LH rear sill panel trim. See
Trim - Sill Panel - Rear - LH (Remove and Replace).
- Release the clips that attach the low voltage electrical harness to the
charge port to HV battery harness bracket at the penthouse.
- Remove the bolts that attach the charge port to HV battery harness
bracket at the penthouse, and then remove the bracket from the vehicle
Torque 10 Nm
- Release the clip that attaches the charge port to HV battery wiring
harness to the LH lower C-pillar.
- Raise the handle to disconnect the charge port to HV battery wiring
harness from the DC input assembly.
- Install the charge port dummy plug onto the DC input assembly.
- Remove and discard the breather from the penthouse probe lid cover
- Install the leak test adapter into the penthouse probe lid cover
- Connect the pack enclosure leak tester to the leak test adapter in the
penthouse probe lid cover
- Close both valves on the pack enclosure leak tester, and then connect a
compressed air supply line.
- Fully close the regulator, and then open the inlet valve
- Set the regulator to 0.15 psi.
- Open the outlet valve, and allow at least 45 seconds for the pressure to
stabilize to 0.15 psi.
- Close the inlet valve, record the starting pressure displayed, and then
start a 60-second timer.
- After 60 seconds record the ending pressure displayed.
- Subtract the ending pressure from the starting pressure, and if:
- The difference is greater than 0.0231 psi, check the hose, adapter, and
plug fittings, close the outlet valve and open the inlet valve, check the
regulator pressure, and then retest from step
18. If the difference is still greater than 0.0231 psi, escalate a
Toolbox session.
- The difference is 0.0231 psi or less, continue the procedure.
- Disconnect the air supply from the pack enclosure leak tester.
- Open the inlet valve, and then disconnect the pack enclosure leak tester
from the leak test adapter in the probe lid cover.
- Remove the leak test adapter from the penthouse probe lid cover.
- Install a new breather into the penthouse probe lid cover.
- Remove the charge port dummy plug from the DC input assembly.
- Connect the charge port to HV battery wiring harness to the DC input
assembly and lower the handle.
- Fasten the clip that attaches the charge port to HV battery wiring
harness to the LH lower C-pillar.
- Install the charge port to HV battery wiring harness bracket to the
penthouse, and then install the bolts that attach the bracket to the
penthouse.
- Fasten the clips that attach the low voltage electrical harness to the
charge port to HV battery harness bracket at the penthouse.
- Install the LH rear sill panel trim. See
Trim - Sill Panel - Rear - LH (Remove and Replace).
- Install the penthouse HV and penthouse 12v caps.
- Connect 12 V power. See
12V Power (Disconnect and Connect).
READ NEXT:
DRAFT
Warning:
This procedure was derived from pre-production computer models, and
might not reflect the real-world situation. Warnings and cautions might be
missing. Follow safety requirements and
SPECIAL TOOLS
Lever Lock, HV Connector, Model 3 (1140311-00-A)
Warning:
Only technicians who have been trained in High Voltage Awareness are
permitted to perform this procedure. Proper personal pro
SEE MORE:
DRAFT
Warning:
This procedure was derived from pre-production computer models, and
might not reflect the real-world situation. Warnings and cautions might be
missing. Follow safety requirements and use extreme caution when working on or
near high voltage systems and components.
Do not redistribu
Open the charge port door.
Disconnect 12V power. See 12V Power (Disconnect and
Connect).
Set the insulation multimeter to measure the DC
voltage across the 12V auxiliary battery terminals.
Caution: If the voltage across the 12V au