Tesla Model 3: Contactor - Negative - HV Battery (Remove and Replace)
Contactor - Negative - HV Battery- Remove

SPECIAL TOOLS
Ratchet, 1/4" Sq Dr, HV Insulated (1057602-00-A)
Ext Bar, Wobble, 1/4" Dr, HV Insulated (1057603-00-A)
Magnet, Flexible, HV Insulated, 18" (1057607-00-A)
Socket, 1/4" Dr, Deep,10 mm,Thin Wall, Insul (1133768-00-A)
Resistance meter, microohm, Hioki RM 3548 (1076927-00-A)
Warning:
Only technicians who have been trained in High Voltage Awareness are
permitted to perform this procedure. Proper personal protective equipment (PPE)
and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn
at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech
Note TN-15-92-003, "High Voltage Awareness Care Points" for additional safety
information.
Remove
- Remove the pyrotechnic battery disconnect from the penthouse. See
Pyrotechnic Battery Disconnect (Remove and Replace).
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- Remove the clip that attaches the HV battery penthouse harness to the HV
battery fast charge contactor.
- Disconnect the electrical harness from the HV battery negative contactor
connectors.

- Remove the insulator caps from the HV battery negative contactor.

- Remove and discard the bolt that attaches the HV battery negative
contactor to the negative busbar.

- Remove and discard the nut that attaches the HV battery negative
contactor to the battery terminal.

- Remove the nuts that attach the HV battery negative contactor to the
penthouse, and then remove the contactor from the penthouse.

Contactor - Negative - HV Battery- Install
Install
- Use an IPA wipe to clean the high voltage mating surfaces of the HV
battery terminal, negative busbar, and the HV battery negative contactor.

- Install the HV battery negative contactor into the penthouse, and then
install the nuts that attach the contactor into the penthouse.
Torque 8 Nm

- Install a new nut to attach the HV battery negative contactor onto the
HV battery terminal, and then mark the nut with a paint pen after it is
torqued.
Torque 9 Nm
Generic Measurement - Actual busbars and fasteners might appear different
- Use the Hioki resistance meter to measure the resistance at the HV joint
between the HV battery negative contactor and the HV battery terminal.
Note: The maximum acceptable resistance is 0.110 mΩ (110 μΩ). If
the resistance is above this value, escalate a Toolbox session, as appropriate.

- Install a new bolt to attach the HV battery negative contactor onto the
negative busbar, and then mark the bolt with a paint pen after it is torqued.
Torque 9 Nm
Generic Measurement - Actual busbars and fasteners might appear
different
- Use the Hioki resistance meter to measure the resistance at the HV joint
between the HV battery negative contactor and the negative busbar.
Note: The maximum acceptable resistance is 0.060 mΩ (60 μΩ). If the
resistance is above this value, escalate a Toolbox session, as appropriate.

- Install the insulator caps to the HV battery negative contactor.

- Connect the electrical harness to the HV battery negative contactor
connectors.
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- Install the clip that attaches the HV battery penthouse harness to the
HV battery fast charge contactor.
- Install the pyrotechnic battery disconnect into the penthouse. See
Pyrotechnic Battery Disconnect (Remove and Replace).
READ NEXT:
Contactor - Positive - HV Battery-Remove
SPECIAL TOOLS
Ratchet, 1/4" Sq Dr, HV Insulated (1057602-00-A)
Ext Bar, Wobble, 1/4" Dr, HV Insulated (1057603-00-A)
Magnet, Flexible, HV Insulated, 18" (105
SEE MORE:
Superbottle (Dual Motor) - Remove
SPECIAL TOOLS
Kit, Svc Plug, Cooling Hose, Model 3 (1135762-00-A)
Remove
Remove the 2nd row lower seat cushion. See Seat Cushion - Lower - 2nd
Row (Remove and Replace).
Remove the rear underhood apron. See Underhood Apron - Rear (Remove and
Replace).
Remov
Remove
Remove the 2nd row lower seat cushion. See
Seat Cushion - Lower - 2nd Row (Remove and Replace).
Remove the LH and RH 2nd row seat side bolsters. See
Bolster - Side - Seat - 2nd Row - LH (Remove and Replace).
Remove the LH side rail trim. See
Trim - Side Rail - LH (Remove and Replace