Tesla Model 3 Owners & Service Manuals

Tesla Model 3: Ski - Center Rail - HV Battery (Dual Motor) (Remove and Replace)

Tesla Model 3 2017-2025 Service Manual / Battery System / HV Battery Enclosure / Ski - Center Rail - HV Battery (Dual Motor) (Remove and Replace)

Ski - Center Rail - HV Battery (Dual Motor)-Remove

Ski - Center Rail - HV Battery (Dual Motor) (Remove and Replace)

SPECIAL TOOLS

Lever Lock, HV Connector, Model 3 (1140311-00-A)

Warning:

Only technicians who have been trained in High Voltage Awareness are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, "High Voltage Awareness Care Points" for additional safety information.

Remove

  1. Perform the vehicle electrical isolation procedure. See Vehicle Electrical Isolation Procedure.
  2. Remove the front aero shield panel. See Panel - Aero Shield - Front (Remove and Replace).

Ski - Center Rail - HV Battery (Dual Motor)-Remove

  1. Remove the bolt that attaches the front drive unit HV harness to the front drive unit.

Ski - Center Rail - HV Battery (Dual Motor)-Remove

  1. Slide the red release tab to unlock the front drive unit HV harness connector.

Ski - Center Rail - HV Battery (Dual Motor)-Remove

  1. Slowly unlatch the release handle on the front drive unit HV harness connector, and then disconnect the connector from the front drive unit.

Caution:

Do not apply excessive force to the handle; doing so could damage the connector alignment tabs.

  1. Remove the front HV battery skid plate. See Skid Plate - HV Battery - Front (Remove and Replace).

Ski - Center Rail - HV Battery (Dual Motor)-Remove

  1. Disconnect the PTC heater HV electrical harness, and then remove the PTC heater HV electrical harness from the connector bracket.

Ski - Center Rail - HV Battery (Dual Motor)-Remove

  1. Disconnect the A/C compressor HV electrical harness, and then remove the A/C compressor HV electrical harness from the connector bracket.
  2. Position a coolant drain under the LH front of the HV battery.

Ski - Center Rail - HV Battery (Dual Motor)-Remove

  1. Release the clip, disconnect the HV battery RH supply manifold from the HV battery LH supply manifold, and then immediately plug the male and female fittings.

Ski - Center Rail - HV Battery (Dual Motor)-Remove

  1. Release the clips that attach the PTC heater and A/C compressor electrical harness bracket to the front of the HV battery, and then separate the bracket from the battery.
  2. Remove the rear HV battery skid plate. See Skid Plate - HV Battery - Rear (Remove and Replace).

Ski - Center Rail - HV Battery (Dual Motor)-Remove

  1. Release the clips that attach the RH inner HV battery return hose to the HV battery.
  2. Position the coolant drain under the RH rear of the HV battery.

Ski - Center Rail - HV Battery (Dual Motor)-Remove

  1. Release the clip, and then disconnect the RH inner HV battery return hose fitting from the RH end of the HV battery platter enclosure.
  2. Quickly plug both the male and female fittings.
  3. Remove the coolant drain from under the vehicle.

Ski - Center Rail - HV Battery (Dual Motor)-Remove

  1. Remove the nuts that attach the rear drive unit HV electrical harness bracket to the HV battery.

Ski - Center Rail - HV Battery (Dual Motor)-Remove

  1. Release the locking tab of the rear drive unit HV electrical harness.

Ski - Center Rail - HV Battery (Dual Motor)-Remove

  1. Raise the handle, and them disconnect the rear drive unit HV electrical harness from the HV battery connector.

Ski - Center Rail - HV Battery (Dual Motor)-Remove

  1. Release the locking tab, raise the handle, and then disconnect the PTC heater and A/C compressor electrical harness from the HV battery connector.

Ski - Center Rail - HV Battery (Dual Motor)-Remove

  1. Release the clips that attach the PTC heater and A/C compressor electrical harness cover to the rear of the HV battery.

Ski - Center Rail - HV Battery (Dual Motor)-Remove

  1. With an assistant, remove the bolts that attach the center rail ski to the HV battery.
  2. Remove the center rail ski from the vehicle.

Ski - Center Rail - HV Battery (Dual Motor)-Remove

  1. Remove the cap cover at the front of the HV battery center rail ski.

Ski - Center Rail - HV Battery (Dual Motor)-Remove

  1. Remove the cap cover at the rear of the HV battery center rail ski.

Ski - Center Rail - HV Battery (Dual Motor)-Remove

  1. Remove the HV battery to front drive unit harness from the center of the HV battery center rail ski.

Ski - Center Rail - HV Battery (Dual Motor)-Remove

  1. Remove the PTC heater and A/C compressor electrical harnesses from the sides of the HV battery center rail ski.

Ski - Center Rail - HV Battery (Dual Motor)-Install

Ski - Center Rail - HV Battery (Dual Motor)-Install

  1. Install the PTC heater and A/C compressor electrical harness into the sides of the HV battery center rail ski.

Ski - Center Rail - HV Battery (Dual Motor)-Install

  1. Install the HV battery to front drive unit harness into the center of the HV battery center rail ski.

Ski - Center Rail - HV Battery (Dual Motor)-Install

  1. Install the cap cover at the rear of the HV battery center rail ski.

Ski - Center Rail - HV Battery (Dual Motor)-Install

  1. Install the cap cover at the front of the HV battery center rail ski.
  2. With an assistant, install the center rail ski to the HV battery.

Ski - Center Rail - HV Battery (Dual Motor)-Install

  1. Install the bolts that attach the center rail ski to the HV battery. Torque 38 Nm Torque 38 Nm

Ski - Center Rail - HV Battery (Dual Motor)-Install

  1. Fasten the clips that attach the PTC heater and A/C compressor electrical harness cover to the rear of the HV battery.

Ski - Center Rail - HV Battery (Dual Motor)-Install

  1. Connect the PTC heater and A/C compressor electrical harness to the HV battery connector, lower the handle, and attach the locking tab.
  2. Fully raise the handle on the rear drive unit HV electrical harness.

Ski - Center Rail - HV Battery (Dual Motor)-Install

  1. Attach the HV connector lever lock onto the back of the HV electrical harness.
  2. Firmly connect the HV electrical harness to the HV battery connector.

Caution:

Make sure that the harness fits the connector squarely and tightly.

  1. While pressing the harness to the connector, remove the HV connector lever lock.

Ski - Center Rail - HV Battery (Dual Motor)-Install

  1. While pressing the harness to the connector, fully lower the handle.

Ski - Center Rail - HV Battery (Dual Motor)-Install

  1. Slide the release to lock the HV electrical harness.

Ski - Center Rail - HV Battery (Dual Motor)-Install

  1. Install the nuts that attach the rear drive unit HV electrical harness bracket to the HV battery. Torque 10 Nm
  2. Position the coolant drain under the RH rear of the HV battery.

Ski - Center Rail - HV Battery (Dual Motor)-Install

  1. Remove the plugs from the male and female fittings, quickly connect the RH inner HV battery return hose to the HV battery platter enclosure, and then fasten the clip.
  2. Remove the coolant drain from under the RH rear of the HV battery.

Ski - Center Rail - HV Battery (Dual Motor)-Install

  1. Fasten the clips that attach the RH inner HV battery return hose to the HV battery.
  2. Install the rear HV battery skid plate. See Skid Plate - HV Battery - Rear (Remove and Replace).
  3. Position the coolant drain under the LH front of the HV battery

Ski - Center Rail - HV Battery (Dual Motor)-Install

  1. Install the PTC heater and A/C compressor electrical harness bracket to the front of the HV battery, and then fasten the clips that attach the bracket to the HV battery.

Ski - Center Rail - HV Battery (Dual Motor)-Install

  1. Remove the plugs from the HV battery RH supply manifold and the HV battery LH supply manifold, immediately connect the male and female fittings, and then fasten the clip.

Ski - Center Rail - HV Battery (Dual Motor)-Install

  1. Install the A/C HV electrical harness into the connector bracket, and then connect the A/C HV electrical harness.

Ski - Center Rail - HV Battery (Dual Motor)-Install

  1. Install the PTC heater HV electrical harness into the connector bracket, and then connect the PTC heater HV electrical harness.
  2. Install the front HV battery skid plate. See Skid Plate - HV Battery - Front (Remove and Replace).
  3. Fully raise the handle on the front drive unit HV electrical harness

Ski - Center Rail - HV Battery (Dual Motor)-Install

  1. Attach the HV connector lever lock onto the back of the HV electrical harness.

Ski - Center Rail - HV Battery (Dual Motor)-Install

  1. Firmly connect the HV electrical harness to the front drive unit connector.

Caution:

Make sure that the harness fits the connector squarely and tightly.

  1. While pressing the harness to the connector, remove the HV connector lever lock.

Ski - Center Rail - HV Battery (Dual Motor)-Install

  1. While pressing the harness to the connector, fully lower the handle.

Ski - Center Rail - HV Battery (Dual Motor)-Install

  1. Slide the release to lock the HV electrical harness.

Ski - Center Rail - HV Battery (Dual Motor)-Install

  1. Install the bolt that attaches the front drive unit HV harness to the front drive unit. Torque 10 Nm
  2. Install the front aero shield panel. See Panel - Aero Shield - Front (Remove and Replace).
  3. Perform a penthouse air leak test. See Penthouse Air Leak Test.
  4. Connect 12V power. See 12V Power (Disconnect and Connect).
  5. Perform a vacuum refill of the cooling system. See Cooling System (Vacuum Refill).

    READ NEXT:

     Skid Plate - HV Battery - Front (Remove and Replace)

    Remove Remove the front aero shield. See Panel - Aero Shield - Front (Remove and Replace). Remove the bolts and clips that attach the skid plate to the battery, and then remove the plate f

    SEE MORE:

     Striker - Door - Front - LH (Remove and Replace)

    Remove Open the LH front door. Mark the position of the LH front door striker using masking tape. Remove the bolts that attach the LH front door striker to the body, and then remove the striker from the vehicle. Install Hand-tighten the bolts that attach the LH front door st

     Electrical Precautions

    General Avoid getting grease on electrical components and connectors. Grease collects dirt, which can cause electrical tracking (short circuits) or high resistance. Handle printed circuit boards (PCBs) at an electrostatic discharge (ESD) work station only. Hold printed circuit boards by the edges

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