Tesla Model 3 Owners & Service Manuals

Tesla Model 3: Guide - Probing - HV Battery- Remove

Guide - Probing - HV Battery (Remove and Replace)

SPECIAL TOOLS

Ratchet, 1/4" Sq Dr, HV Insulated (1057602-00-A)

Ext Bar, Wobble, 1/4" Dr, HV Insulated (1057603-00-A)

Skt, 1/4" Sq Dr, 13mm, HV Insulated (1057606-00-A)

Magnet, Flexible, HV Insulated, 18" (1057607-00-A)

Connector Removal, Coolant, PCS, M3 (1111868-00-B)

Kit, Svc Plug, Cooling Hose, Model 3 (1135762-00-A)

Skt, 1/4in Dr, 5-Lobe Torx Plus External (1059330-00-B)

Resistance meter, microohm, Hioki RM 3548 (1076927-00-A)

Note:

Only technicians who have been trained in High Voltage Awareness are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, "High Voltage Awareness Care Points" for additional safety information.

Remove

  1. Drain the coolant from the power conversion system. See Penthouse Coolant (Drain and Refill).
  2. Remove the HV battery negative contactor. See Contactor - Negative - HV Battery (Remove and Replace).
  3. Remove the power conversion system coolant output tube. See Tube - Output - Coolant - Power Conversion System (Remove and Replace).

Guide - Probing - HV Battery- Remove

  1. Remove the clip that attaches the HV battery penthouse harness from the HV battery fast charge contactor.

Guide - Probing - HV Battery- Remove

  1. Release the clips that attach the HV battery probing guide to the HV battery and remove the guide from the penthouse.

    READ NEXT:

     Guide - Probing - HV Battery- Install

    Install Wipe up any spilled coolant. Caution: Spilled coolant can create an electrical path. Install the HV battery probing guide into the penthouse, and then fasten the clips that attach the

     Harness - AC Inlet - HV Battery (Remove and Replace)

     Harness - AC Inlet - HV Battery- Remove

    SPECIAL TOOLS Resistance meter, microohm, Hioki RM 3548 (1076927-00-A) Warning: Only technicians who have been trained in High Voltage Awareness are permitted to perform this procedure. Proper per

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     Actuator - Intake (Remove and Replace)

    Remove Remove the HVAC assembly. See HVAC Assembly (Remove and Replace). Disconnect the electrical harness from the intake actuator connector. Remove the screws (x2) that attach the intake actuator to the HVAC module, and then remove the actuator from the HVAC module. Torque 1.2 N

     General Precautions

    The Supplementary Restraint System (SRS) includes airbags, pretensioners, and other safety-related components. The SRS contains components which could be potentially hazardous to the technician if not serviced and handled correctly. Warning: Always follow these precautions and the relevant Service

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